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To install such a roof a crew first builds a framework for the intended roof.

Insulating concrete slab roof. Each design encapsulates the insulation board in insulating concrete. Ideal for use in commercial and residential construction quad deck combines the strength security and reliability of reinforced concrete with the energy efficiency fast construction and comfort of insulating concrete forms. It consists of high tensile galvanized steel centering welded or attached with self tapping screws to the supporting steel framing together with either a 1 6 or 1 8 mix of vermiculite concrete. These frames can either be removable concrete forms or stay in place insulating concrete forms which simply become a part of the finished roof.

For this reason it is normally recommended see model code for energy conservation published by the u s. Department of energy in december 1977 that insulation be installed only at the perimeter of the slab if however you are building a floor that will contain radiant heating pipes it would be justifiable to install an insulating concrete below it. While flat roofs are the easiest to create out of concrete complex sloping roofs are also possible. Lightweight insulated concrete also known as lwic is a material intended for use as an insulation and substrate for support and attachment of roofing membranes on slope roofs.

One solution would have been installing rigid insulation under the slab turning it up on the perimeter to form a giant pan and then casting the concrete slab inside the pan. The r value of the insulating concrete depends on its unit weight and thickness. Insulating concrete with galvanized steel centering this system provides a maintenance free economical roof system. Zic nvs insulcel and zonocel.

Many builders bevel the top of the vertical insulation so that none of the rigid foam is visible after the concrete slab is placed. The lwic systems are composed of either aggregate or cellular concrete. Then a concrete mixture is poured spread through the framework and reinforced with steel bars which serve as a kind of skeleton for the cured concrete. Using the correct insulation and correct detailing thickness is the only way of guaranteeing zero condensation.

Insulated concrete forms for floors and roofs quad deck uses unique technology to create an energy efficient and quality insulating concrete floor and roof system. Siplast lightweight insulating concrete is available in four mix designs. In cold climates climate zones 4 and higher it s important to install vertical insulation on the interior side of the stemwall all the way down to the footing. Creating a void between the old ceiling and new is better but ideally you need to eventually consider insulating the top of the concrete roof with solid insulation and a better covering grp or epdm.

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