How To Make A Custum Door Panel

If there are any door handles or window cranks cut a hole in the foam now this will give that nice padded look with the handles sunk in just a hair.

How to make a custum door panel. Part one the frame clamps clamps and more clamps. You don t need to coat the entire backside but. Building an interior door. Also apply the resin around the edges to the backside of the panel.

Watch the videos to learn how to build custom door panels for any vehicle. I build mine by laminating two pieces of 3 4. View 6 149 99. This is part one of hagan street rods modular door panel system.

Place one 48 by 48 by 1 8 inch hardboard on a worktable. Compare base door panel kit. Interior doors are usually 1 3 8 thick. Mark simpson demonstrates on a 1962 oldsmobile door panel how to create custom car door panels using abs board and pre sewn top stitch panels from ez boy interiors.

A few other things to note. This film will teach you how to design construct and upholster your own auto door panels. You don t want any overhang on the foam. View 0 89 99 more info.

Set an old door panel on the hardboard and trace its. View 1 89 99 more info. Remove the clamps. When cutting the panel make sure to allow for additional space for the panel to fit in the groove more on that in the next step.

Products featured in this article. For most classic car restorers sewing together upholstery is an unlearned skill. But using some readily available components you can achieve professional looking results. Cut a piece of the 1 4 foam the exact shape it needs to be on the front of the panel.

Compare door handles cut off design. Attach the smooth side of the traced piece of hardboard to the smooth side of the other piece with clamps. When applying the first coat of resin don t simply paint the surface of the panel with the resin. Pull out the hand planes and.

How to build your own car door panels step 1.